GEARBOX's drive components and systems

The service coverage of the GEARBOX drive system is almost all over various industries in China. The domestic logistics and transportation sector has adopted the conveying solutions provided by it. Whenever goods need to be moved, GEARBOX's drive components and systems are required, because any movement requires a drive system, and this drive system must be as efficient and reliable as possible. Therefore, after years of development and service, GEARBOX has the ability to independently provide various mechanical, electrical and electronic drive technologies, including motors and gear systems, and has continuously extended to central control and decentralized control technologies.

The drive solutions of the GEARBOX transmission group are based on the concept of environmental protection, aiming to reduce operating costs and decrease carbon dioxide (CO2) emissions.

• Efficient helical gear reducers and bevel gear reducers have high efficiency.
• The GEARBOX motor can reach the international energy efficiency level IE4.
• The GEARBOX inverter has an energy-saving design, thus effectively reducing energy consumption.
• The GEARBOX components are matched with each other to achieve high efficiency.

Safe and reliable

Reliable performance is an important factor in the development of GEARBOX's drive solutions. The components of GEARBOX's drive system can be matched with each other, ensuring smooth operation.

• The one-piece molded housing enables precise positioning of the bearings and the drive shaft.
• High-precision gears ensure minimal wear and a long service life.
• By equipping the drive system and equipment with suitable couplings (such as hydraulic couplings) for process and industrial gearboxes, effective protection is provided.
• The sturdy and durable industrial gearbox operates quietly and has a long service life.
• The GEARBOX inverter is equipped with safety features to protect the electronic drive system

Proven over time

Adverse environmental conditions are quite common in bulk materials. These include large temperature differences, corrosive environmental media and harsh operating conditions. The reliable and cost-effective GEARBOX drive solutions have been proven effective in the bulk materials industry.

• The GEARBOX drive solution based on the modular principle includes frequency converters, motors, industrial gearboxes, couplings and brakes.
• GEARBOX can conduct research and design of its products according to customer needs.

The GEARBOX transmission group is one of the suppliers in the field of transmission equipment production, and its solutions have been successfully applied in numerous scenarios such as bulk materials.

GEARBOX has developed the UNICASE one-piece molded housing.

• All bearing housings are integrated in a single box;
• Completed in one go;
• High output torque;
• High axial and radial load-bearing capacity;
• High reliability;
• Long service life;
• Quiet operation.

Storage

Before being transported to the next process, bulk goods need to be temporarily stored in storage position systems (linear or rotating mixed beds), silos or bins. Different bulk goods require different factory layouts and require customized drives.

• Comprehensive drive solution from the same source (reduction motor, industrial gearbox, planetary industrial gearbox)
• Modular design for mutual compatibility (industrial gearbox, motor, frequency converter, coupling, brake)
• Customized design requirements (e.g. input shaft size, motor swing base)

Transportation

In order to achieve the material transfer between different processes, various types of conveyors are required. These conveyors vary in terms of the conveying direction (horizontal, vertical, inclined, descending), flow rate, conveying length and structural design. The reliable and sturdy GEARBOX drive unit ensures that the material transfer is not disrupted.

• Reliable
• Easy for maintenance and operation
• Modular design enables mutual compatibility (industrial gearboxes, motors, frequency converters, couplings, brakes)
• Customized process requirements

Weighing and measurement

Before the bulk materials enter the next process, they are usually measured (and weighed) to ensure the correct quantity is conveyed. The GEARBOX driver can be controlled independently, intelligently adjusting the conveying volume to achieve precise and dynamic control of the bulk materials.

• Powerful
• Integrated PLC function
• Modular design allows for mutual matching (industrial gearboxes, motors, frequency converters, couplings, brakes)
• Customized process requirements (such as automatic block detection and release, automatic adjustment of feeding volume)

Loading and unloading

In global bulk cargo transportation, loading and unloading operations must be carried out for ships, trains and trucks. Reliable GEARBOX drive units ensure fast and safe loading and unloading.

• Comprehensive drive solution from the same source (reduction motor, industrial gearbox, planetary industrial gearbox)
• High equipment utilization rate
• Modular design enables mutual matching (industrial gearbox, motor, frequency converter, coupling, brake)
• Customized process requirements