GEARBOX offers specialized and targeted drive solutions for the specific markets in the food industry.

• Bakery industry
• Seafood industry
• Meat processing industry
• Dairy industry

When designing the driving solutions, GEARBOX takes into account all possible costs throughout the product lifecycle. This is the TCO (Total Cost of Ownership) concept that GEARBOX advocates. This concept guides GEARBOX to continuously improve product design and comprehensively reduce operating costs for customers by considering various factors:

Provide IE2/IE3 high-efficiency energy-saving motors, which work better in combination with the GEARBOX inverter for energy savings.

• Use high-quality lubricating oil to reduce the maintenance costs of the reducer motor
• Reduce the generation of waste heat and prevent heat from being conducted to the cooling area
• Reduce the downtime inspection time through simple assembly and disassembly (Harting plugs)

Efficient

The drive solutions of the GEARBOX transmission group are based on the concept of environmental protection and are dedicated to reducing carbon dioxide emissions.

• The low-inertia motor of GEARBOX is suitable for operation with frequency converters and meets the new international energy requirements.
• The GEARBOX frequency converter can ensure efficient operation, improve process control and achieve better motor power.
• Well-maintained GEARBOX drive equipment can reduce downtime, thus helping to enhance the efficiency and availability of the entire system.

Reliable

Failure prevention in the food industry is of utmost importance. Therefore, reliability is the primary focus of GEARBOX when developing drive solutions. The system components under GEARBOX are precisely matched, ensuring the smooth operation of the system.

• The one-piece molded gear motor provides precisely positioned bearings and drive shafts.
• AUTOVENT leak-proof design
• Precise manufacturing of gears always ensures minimal wear
• Industrial gearboxes are relatively sturdy, operate almost silently, and have a longer service life
• GEARBOX frequency converter protects the drive system electronically and can visualize operation data

Proven over time

• The reliability and cost-effectiveness of the electronic control drive belt system of GEARBOX have been proven in logistics applications worldwide. This system is highly flexible, fully functional, and easy to operate. The GEARBOX drive system ensures a high transportation speed, and this speed is becoming increasingly common due to the increased safety measures.
• The electromechanical integrated drive system of GEARBOX is based on lightweight and efficient two-stage bevel gear reduction motors. Combined with wall-mounted or electric frequency converters, it forms an efficient drive system. GEARBOX also provides the required cable connectors and interfaces for various bus systems and corresponding software.

GEARBOX Drive Group Flexible Solutions

Processing

Pumping

The GEARBOX transmission group offers the following pump-driven devices with special functions:

• Provide high/soft starting torque on demand
• Wall-mounted or motor-mounted installation of frequency converter
• Food-grade lubricant
• Safe clamp for crimping or plugging connectors

Mixing, stirring, gentle

The GEARBOX transmission group can provide high-power reduction motors for various specifications of mixers:

• Sturdy output shaft bearings, suitable for heavy loads
• Temperature sensors that prevent overheating
• Programmable frequency converter suitable for "safe stop" and reverse drive
• Double-boxed mixer with reversed rotation

Heating, cooling, freezing

The GEARBOX transmission group offers corresponding drive solutions for extreme temperatures:

• Different configurations with/without fans
• Food-grade lubricating oil and bearing grease suitable for both high and low temperatures
• Condensate water outlet
• Stainless steel connector

Cutting, slicing, batching

The GEARBOX transmission group offers installation and equipment integration systems in the CIP area:

• The surface of the drive component is smooth and easy to clean.
• The sealed aluminum surface that meets FAD requirements can resist pH 2-12.
• Stainless steel connectors
• Protection rating IP66 or optional IP69K

Packaging

Filling

The GEARBOX transmission group provides customized transmission systems for filling and conveying equipment:

• Absolute encoder and incremental encoder
• Plug-and-play connection technology Smooth surface
• High-quality paint or sealing of the surface makes cleaning easier.

Transportation

The GEARBOX transmission group offers a variety of solutions for horizontal, vertical and inclined conveyor belts:

• High-precision positioning encoder
• Used for control cabinets, wall-mounted or integrated energy-saving frequency converters
• High-quality paint or sealed surface for easy cleaning
• Soft start, ramp deceleration and stop functions

Secondary packaging

The GEARBOX transmission group offers drive systems with lower power consumption for intermittent and continuous operations:

• Compact structure, plug-and-play connection
• Wall-mounted or integrated installation of frequency converter
• High-precision positioning encoder
• High-quality paint or sealed surface for easy cleaning

Packing

The GEARBOX transmission group offers precise positioning and dynamic response solutions:

• Lightweight compact aluminum drive unit
• Integrated with the frequency converter in the fish control cabinet or on the motor, for real-time positioning using the rotary encoder feedback
• High-quality paint or sealed surface for easy cleaning
• Soft start, ramp deceleration, braking and stopping functions

GEARBOX global service concept

• Provide a 24/48/72-hour response commitment
• The service hotline is available to answer questions related to mechanical and electronic products at any time